Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
    3.1. Petrol engines
    3.2. Diesel engines
      3.2.1. A technical characteristics
       3.2.2. Engine adjustments
      3.2.3. Removal and installation of the fuel pump of a high pressure
      3.2.4. Installation of the fuel pump of high pressure BOSCH
      3.2.5. Installation of the fuel pump of high pressure Roto Diesel
      3.2.6. Removal of water from the fuel filter
      3.2.7. Removal of air from fuel system
      3.2.8. Removal and atomizer installation
      3.2.9. Check электрически the operated valve of a stop of the engine
      3.2.10. Pump Bosch adjustment
      3.2.11. Pump Roto Diesel adjustment
      3.2.12. Removal and installation турбокомпрессора
       3.2.13. The repair which is not demanding removal of the engine
         3.2.13.1. Removal of a gear belt of a drive of a camshaft
         3.2.13.2. Installation of a gear belt of a drive of a camshaft
         3.2.13.3. Removal of a head of the block of cylinders
         3.2.13.4. Installation of a head of the block of cylinders
         3.2.13.5. Repair of a head of the block of cylinders
      3.2.14. Engine removal
      3.2.15. Engine installation
      3.2.16. Engine dismantling
      3.2.17. Engine assemblage
      3.2.18. The oil pump
       3.2.19. Cooling system
      3.2.20. System of release of the fulfilled gases
    3.3. The petrol engine 1,4 дм3
    3.4. Ignition system
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment





3.2.13. The repair which is not demanding removal of the engine

3.2.13.1. Removal of a gear belt of a drive of a camshaft
THE GENERAL DATA

Inlet collector

And – the engine without pressurisation,
In – the engine with a turbo-supercharging,
1 – a collector,
2 – рессивер,
3 – brackets fastenings to a head of cylinders,
4 – a radiator of pressurisation,
5 – an air branch pipe between турбокомпрессором and a radiator,
6 – турбокомпрессор,
7 – a collector inlet,
8 – a sealant,
9 – a branch pipe of giving of oil,
10 – a branch pipe of return of oil,
11 – a sealant of an inlet collector

System timing


1 – a cranked shaft,
2 – an asterisk of a chain drive of the oil pump,
3 – a pulley,
4 – a pulley,
5 – a gear belt,
6 – bypass a roller,
7 – the device of a tension of a belt,
8 – a camshaft,
9 – a pusher,
10 – the valve

Partial removal of a gear belt of a camshaft (its top part) is obligatory at removal and installation of a head of the block of cylinders or a camshaft, and also for adjustment of backlashes of valves.

Full removal of a gear belt is necessary at removal and installation of an asterisk and a chain of a drive of the oil pump, at removal and installation of the pump of a cooling liquid, at replacement of a sealing ring of a cranked shaft from outside a belt, and also for removal of a plate of a sealing ring. Both kinds of removal of a belt are described together.

PERFORMANCE ORDER
1. Remove a wire of weight from the accumulator.
2. Turn to the right a steering wheel and from under the right wing remove a plastic protective casing.
3. In engines XUD 7ТЕ remove the air branch pipe placed between the filter and турбокомпрессором.
4. Unscrew candles накаливания.
5. Under the engine, from outside a camshaft drive, place a support or support the engine on the right side by means of a jack.
6. Remove the right support of the engine.
7. Release a tension roller and elements of fastening of the generator. Remove клиновой a belt.
8. Take the bottom latch of casings and remove hooks.
9. Take a casing of a drive of a camshaft.
10. Remove a rubber basic element.
11. Establish engine elements in a starting position and place blocking elements (3 bolts and blocking core) in a flywheel, in a pulley of a camshaft and in a pulley of the fuel pump of a high pressure.
12. Release elements of fastening of a tension roller.
13. By means of a key with a square head take away back a tension roller and screw up roller nuts.
14. Remove the bottom plate картера couplings and insert the adaptation blocking a flywheel.
15. Unscrew амортизирующее a wheel and remove it together with a plastic casing.
16. Remove a gear belt.

The prevention

The gear belt cannot be bent. Besides, it should not have contacts to oil, the water, a cooling liquid and greasing.