Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
    3.1. Petrol engines
    3.2. Diesel engines
      3.2.1. A technical characteristics
       3.2.2. Engine adjustments
      3.2.3. Removal and installation of the fuel pump of a high pressure
      3.2.4. Installation of the fuel pump of high pressure BOSCH
      3.2.5. Installation of the fuel pump of high pressure Roto Diesel
      3.2.6. Removal of water from the fuel filter
      3.2.7. Removal of air from fuel system
      3.2.8. Removal and atomizer installation
      3.2.9. Check электрически the operated valve of a stop of the engine
      3.2.10. Pump Bosch adjustment
      3.2.11. Pump Roto Diesel adjustment
      3.2.12. Removal and installation турбокомпрессора
       3.2.13. The repair which is not demanding removal of the engine
      3.2.14. Engine removal
      3.2.15. Engine installation
      3.2.16. Engine dismantling
      3.2.17. Engine assemblage
      3.2.18. The oil pump
       3.2.19. Cooling system
      3.2.20. System of release of the fulfilled gases
    3.3. The petrol engine 1,4 дм3
    3.4. Ignition system
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment





3.2.16. Engine dismantling
THE GENERAL DATA

The block of cylinders of the engine, the oil pallet and drive casing timing


1 – the oil pallet,
2 – drive casings timing,
3 – the block of cylinders of the engine,
4, 5 – stoppers,
6 – a stopper oil plum

The krivoshipno-shatunnyj mechanism

 
1 – a cranked shaft,
2 – loose leaves of bearings,
3 – a cover of the forward bearing,
4 – a flywheel,
5 – a rod,
6 – loose leaves,
7 – a piston finger,
8 – the piston,
9 – piston rings,
10 – persistent half rings of adjustment axial backlashа a cranked shaft

PERFORMANCE ORDER
1. Remove branch pipes of tap of steams of oil, and also a hose of a cooling liquid.
2. Remove рессивер and an arm for lifting in engine XUD 9.
3. Remove the generator and a belt.
4. Remove a pulley fixed on the end of a camshaft, the pump and a belt.
5. In engines XUD 7ТЕ remove an inlet collector, турбокомпрессор and a final collector.
6. Remove a casing of a drive and the basic element placed on central bolt.
7. Remove a pulley of a cranked shaft and the bottom plastic casing.
8. Unscrew candles накаливания.
9. Turn a cranked shaft of the engine before position allowing to block system elements timing: apertures in pulleys of a cranked shaft and the fuel filter should be in the position corresponding to position of apertures with резьбою, executed for pulleys.
10. Insert blocking bolts 7.0153 G and screw up their hand (fig. the Way of fixing of elements of a drive of a camshaft see):
      – One long bolt screw in in a camshaft pulley;
      – Two short bolts screw in in a pulley of the fuel pump.
11. Unscrew a bolt of fastening of a pulley of a camshaft and the central nut of fastening of the fuel pump.
12. Release a tension roller of a belt of a drive, unscrewing a nut (1, fig. Adjustment of a tension roller of a gear belt see) bolt of an axis and a bolt (2):
      – Press on a tension roller in a place (3) by means of a square key of 9,53 mm (3/8 "junior Fac) for spring compression.
13. Screw up a bolt and a nut.
14. Remove a gear belt. A gear belt not to bend. It should not have contacts to oil, the water, a cooling liquid and greasing.
15. Remove the fuel pump of a high pressure and a pump pulley.
16. Remove pulleys of distributive and cranked shaft.
17. Remove the pump of a cooling liquid and a sealant (5 bolts).
18. Unscrew the top bolt and a nut of an axis of a tension roller.
19. Remove a tension roller, a pusher and a spring.
20. Remove an arm of the engine and a roller.
21. Remove an arm of the fuel pump and two directing pins of installation of an arm on the block of cylinders of the engine.
22. Remove a casing of a head of the block of cylinders and the block of cylinders of the engine.
23. Unscrew a bolt and remove a basic element about a collector.
24. Uncover heads of the block of cylinders.
25. Unscrew serially covers of bearings of a camshaft and remove a camshaft. Covers of bearings are designated from 1 to 3 (№1 from outside a flywheel).
26. Release bolts of fastening of a head of the block of cylinders "on a spiral", beginning outside (return sequence in relation to screwing up).
27. Take bolts and washers.
28. By means of the lever incline the engine forward for pin extraction.
29. Remove a head of the block of cylinders and a lining.
30. Remove a flywheel.
31. Turn the engine.
32. Remove the oil pallet.
33. Uncover consolidations from outside a drive timing and remove a paper lining.
34. Unscrew three bolts of fastening of the oil pump.
35. Remove a chain and an asterisk with шпонкой, fixed on the end of a cranked shaft.
36. Remove covers of rods, designate their order and a way of fastening.
37. Remove covers of radical bearings and loose leaves, and also persistent half rings.
38. Take a cranked shaft.
39. Take complete sets a rod-piston.
40. Remove loose leaves with a flute, established in the block of cylinders of the engine.
41. Unscrew stoppers of oil channels (1), and also the gauge of pressure of oil. Clear oil channels. Establish stoppers and the gauge.
42. In the complete set a rod-piston remove a spring ring of fastening of a finger and take a finger.
43. In engines XUD 7ТЕ remove an atomizer of giving of oil for cooling of pistons.

44. Carefully clear all oil channels.