1. Remove branch pipes of tap of steams of oil, and also a hose of a cooling liquid. |
2. Remove рессивер and an arm for lifting in engine XUD 9. |
3. Remove the generator and a belt. |
4. Remove a pulley fixed on the end of a camshaft, the pump and a belt. |
5. In engines XUD 7ТЕ remove an inlet collector, турбокомпрессор and a final collector. |
6. Remove a casing of a drive and the basic element placed on central bolt. |
7. Remove a pulley of a cranked shaft and the bottom plastic casing. |
8. Unscrew candles накаливания. |
9. Turn a cranked shaft of the engine before position allowing to block system elements timing: apertures in pulleys of a cranked shaft and the fuel filter should be in the position corresponding to position of apertures with резьбою, executed for pulleys. |
10. Insert blocking bolts 7.0153 G and screw up their hand (fig. the Way of fixing of elements of a drive of a camshaft see):
– One long bolt screw in in a camshaft pulley;
– Two short bolts screw in in a pulley of the fuel pump. |
11. Unscrew a bolt of fastening of a pulley of a camshaft and the central nut of fastening of the fuel pump. |
12. Release a tension roller of a belt of a drive, unscrewing a nut (1, fig. Adjustment of a tension roller of a gear belt see) bolt of an axis and a bolt (2):
– Press on a tension roller in a place (3) by means of a square key of 9,53 mm (3/8 "junior Fac) for spring compression. |
13. Screw up a bolt and a nut. |
14. Remove a gear belt. A gear belt not to bend. It should not have contacts to oil, the water, a cooling liquid and greasing. |
15. Remove the fuel pump of a high pressure and a pump pulley. |
16. Remove pulleys of distributive and cranked shaft. |
17. Remove the pump of a cooling liquid and a sealant (5 bolts). |
18. Unscrew the top bolt and a nut of an axis of a tension roller. |
19. Remove a tension roller, a pusher and a spring. |
20. Remove an arm of the engine and a roller. |
21. Remove an arm of the fuel pump and two directing pins of installation of an arm on the block of cylinders of the engine. |
22. Remove a casing of a head of the block of cylinders and the block of cylinders of the engine. |
23. Unscrew a bolt and remove a basic element about a collector. |
24. Uncover heads of the block of cylinders. |
25. Unscrew serially covers of bearings of a camshaft and remove a camshaft. Covers of bearings are designated from 1 to 3 (№1 from outside a flywheel). |
26. Release bolts of fastening of a head of the block of cylinders "on a spiral", beginning outside (return sequence in relation to screwing up). |
27. Take bolts and washers. |
28. By means of the lever incline the engine forward for pin extraction. |
29. Remove a head of the block of cylinders and a lining. |
30. Remove a flywheel. |
31. Turn the engine. |
32. Remove the oil pallet. |
33. Uncover consolidations from outside a drive timing and remove a paper lining. |
34. Unscrew three bolts of fastening of the oil pump. |
35. Remove a chain and an asterisk with шпонкой, fixed on the end of a cranked shaft. |
36. Remove covers of rods, designate their order and a way of fastening. |
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37. Remove covers of radical bearings and loose leaves, and also persistent half rings. |
38. Take a cranked shaft. |
39. Take complete sets a rod-piston. |
40. Remove loose leaves with a flute, established in the block of cylinders of the engine. |
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41. Unscrew stoppers of oil channels (1), and also the gauge of pressure of oil. Clear oil channels. Establish stoppers and the gauge. |
42. In the complete set a rod-piston remove a spring ring of fastening of a finger and take a finger. |
43. In engines XUD 7ТЕ remove an atomizer of giving of oil for cooling of pistons. |
44. Carefully clear all oil channels. |