Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
3.1. Petrol engines
3.2. Diesel engines
3.2.1. A technical characteristics
3.2.2. Engine adjustments
3.2.3. Removal and installation of the fuel pump of a high pressure
3.2.4. Installation of the fuel pump of high pressure BOSCH
3.2.5. Installation of the fuel pump of high pressure Roto Diesel
3.2.6. Removal of water from the fuel filter
3.2.7. Removal of air from fuel system
3.2.8. Removal and atomizer installation
3.2.9. Check электрически the operated valve of a stop of the engine
3.2.10. Pump Bosch adjustment
3.2.11. Pump Roto Diesel adjustment
3.2.12. Removal and installation турбокомпрессора
3.2.13. The repair which is not demanding removal of the engine
3.2.14. Engine removal
3.2.15. Engine installation
3.2.16. Engine dismantling
3.2.17. Engine assemblage
3.2.18. The oil pump
3.2.19. Cooling system
3.2.20. System of release of the fulfilled gases
3.3. The petrol engine 1,4 дм3
3.4. Ignition system
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment
|
ENGINES
Head of the block of cylinders
The head is executed from an aluminium alloy and has the inserted saddles of valves. In the top part of a head the camshaft is established.
Nominal height |
|
The maximum admission неплоскостности the bottom surface of a head |
0,07 mm
|
Repolishing |
As much as possible 0,4 mm concerning the measured nominal height
|
The prevention After перешлифовывания the bottom surface of a head it is necessary to execute following actions:
– Grinding of nests of valves;
– Replacement of vortical chambers by chambers of the corresponding sizes and their correct installation;
– Installation under springs of valves of compensatory linings in the thickness of 0,4 mm.
The pereshlifovannaja head is designated by letter R which has been beaten out in the corresponding place of a head (fig. the Place of measurement of height of a head of the block of cylinders and a sign перешлифованной heads see). |
Facet of inlet valves |
0,9 – 1,45 mm
|
Facet of final valves |
0,5 – 1,05 mm
|
Выступание pistons over the block of cylinders |
0 – 0,03 mm
|
Vortical chambers
In engines pistons under licence Ricardo Comet V are used.
Выступание vortical chambers |
0 – 0,03 mm
|
Diameter of an adjusting ball |
3,0 mm
|
The size of the vortical chamber: |
– Diameter of a flange: |
• the sizes nominal |
32,05 – 32,25 mm
|
• 1st size repair |
32,45 mm
|
• 2nd size repair |
32,65 mm
|
• the admission |
0,099-0,060 mm
|
– A thickness of a flange: |
• the sizes nominal |
4,0 – 4,1 mm
|
• 1st size repair |
4,2 mm
|
• 2nd size repair |
4,3 mm
|
• the admission |
0,020-0,025 mm
|
– Diameter расточки heads: |
• the sizes nominal |
32,0 – 32,2 mm
|
• 1st size repair |
32,4 mm
|
• 2nd size repair |
32,6 mm
|
• the admission |
0,039 0 mm
|
– Depth расточки heads: |
• the sizes nominal |
3,9 – 4,0 mm
|
• 1 й the size repair |
4,1 mm
|
• 2nd size repair |
4,2 mm
|
• the admission |
0,02-0,04 mm
|
Directing valves
Directing valves are made of a brass. As the spare parts, directing are delivered the repair sizes.
The sizes of directing valves (fig. the Sizes of directing plugs of valves see): |
– Diameter расточки in a head (f): |
• the sizes nominal |
14,02 – 14,13 mm
|
• 1st size repair |
14,29 mm
|
• 2nd size repair |
14,59 mm
|
• the admission |
0 -0,011 mm
|
– External diameter of the directing plug (g):
|
• the sizes nominal |
13,981 – 14,051 mm
|
• 1st size repair |
14,211 mm
|
• 2nd size repair |
14,511 mm
|
• the admission |
0,032 0 mm
|
– Length of the directing plug (h) |
52 mm
|
• the sizes nominal |
52 mm
|
• the admission |
± 0,25 mm
|
– Internal diameter of the directing plug (): |
• the sizes nominal |
8,02 mm
|
• the admission |
0 0,2 mm
|
– Distance between a surface of a lining of a head of the block of cylinders and directing (j): |
• the sizes nominal |
36,50 mm
|
• the admission |
± 0,50 mm
|
Saddles of valves
Pig-iron saddles of valves the plug-in. The corner прилегания saddles of inlet and final valves makes 90 °.
Valves
The valves fixed in a head, are put in action by a camshaft through pushers. Rods of inlet valves are chromeplated.
Adjustment of a working backlash is carried out by installation on pushers of corresponding adjusting plates.
The thickness of adjusting plates is resulted in the characteristic of pushers.
The sizes of saddles of inlet valves (fig. the Sizes of saddles of valves see): |
– External diameter of a saddle (): |
• the sizes nominal |
40,161 – 40,361 mm
|
• 1st size repair |
40,461 mm
|
• 2nd size repair |
40,661 mm
|
• the admission |
0 -0,025 mm
|
– Diameter расточки in a head (b):
|
• the sizes nominal |
40,0 – 40,2 mm
|
• 1st size repair |
40,3 mm
|
• 2nd size repair |
40,5 mm
|
• the admission |
0 -0,025 mm
|
– Saddle height (): |
• the sizes nominal |
6,25 – 6,45 mm
|
• 1st size repair |
6,45 mm
|
• 2nd size repair |
6,45 mm
|
• the admission |
0 -0,1 mm
|
– Depth расточки in a head (d): |
• the sizes nominal |
8,267 – 8,467 mm
|
• 1st size repair |
8,467 mm
|
• 2nd size repair |
8,467 mm
|
• the admission |
± 0,015 mm
|
The sizes of saddles of final valves (fig. the Sizes of saddles of valves see):
|
– External diameter of a saddle (): |
• the sizes nominal |
34,137 – 34,337 mm
|
• 1st size repair |
34,467 mm
|
• 2nd size repair |
34,637 mm
|
• the admission |
0 -0,025 mm
|
– Diameter расточки in a head (b): |
• the sizes nominal |
34,0 – 34,2 mm
|
• 1st size repair |
34,3 mm
|
• 2nd size repair |
34,5 mm
|
• the admission |
± 0,025 mm
|
– Saddle height (): |
• the sizes nominal |
6,05 – 6,25 mm
|
• 1st size repair |
6,25 mm
|
• 2nd size repair |
6,45 mm
|
• the admission |
0 – 0,1 mm
|
– Depth расточки in a head (d): |
• the sizes nominal |
8,15 – 8,35 mm
|
• 1st size repair |
8,35 mm
|
• 2nd size repair |
8,35 mm
|
• the admission |
± 0,015 mm
|
The sizes of valves: |
– The inlet valve: |
• length |
112,2 mm
|
• diameter of a rod |
8,005 mm
|
• diameter of a plate |
38,5 mm
|
• a corner прилегания |
90 °
|
• a facet |
0,5 – 1,05 mm
|
– The final valve: |
• diameter of a rod |
7,985 mm
|
• diameter of a plate |
33,0 mm
|
• a corner прилегания |
90 °
|
• a facet |
0,9 – 1,45 mm
|
Valves engines XUD 9ТЕ (valves special, they have an additional sealant of a rod): |
– The inlet valve: |
• length |
112,4 mm
|
• diameter of a rod |
8,0 mm
|
• diameter of a plate |
38,5 mm
|
• a corner прилегания |
90 °
|
• a facet |
0,5 – 1,05 mm
|
– The final valve: |
• length |
109,55 mm
|
• diameter of a rod |
8,0 mm
|
• diameter of a plate |
33,0 mm
|
• a corner прилегания |
90 °
|
• a facet |
0,9 – 1,45 mm
|
Working backlash of valves (at the cold engine): |
– The inlet valve |
0,15 mm
|
– The final valve |
0,30 mm
|
– The admission |
± 0,04 mm
|
Springs of valves
It is used on two springs on the valve. Inlet and final valves have identical springs.
Spring internal: |
– Diameter |
19,5 mm
|
– Height / under loading |
38,4 mm / 85 Н
|
– Height / under loading |
29,3 mm / 237 Н
|
Spring external: |
– Diameter |
29 mm
|
– Height / under loading |
42,4 mm / 180 Н
|
– Height / under loading |
33,3 mm / 450 Н
|
Pushers
Nests of pushers are executed directly in a head. The working backlash of the valve is regulated by placing on a pusher of an adjusting plate of the corresponding sizes.
Diameter of plates |
13,5 mm
|
Thickness of plates (mm) |
1,650, 1,725, 1,800, 1,900, 1,975, 2,050, 2,125, 2,225 to 3,025 everyone 0,025, 3,100, 3,175, 3,250, 3,325 to 4,000 everyone 0,025
|
Lining of a head of the block of cylinders
Mark
|
Reinz
|
Designation
|
|
|
– XUD 9
|
Without cut
|
– XUD 7TE
|
2 cuts
|
|
– XUD 9
|
2 cuts of 1,61 mm
|
– XUD 7TE
|
2 cuts of 1,65 mm
|
– XUD 7TE
|
3 cuts of 1,80 mm
|
In engines XUD 9ТЕ the special lining of a head of the block of cylinders is applied. Identification – 3 cuts executed under cuts of a designation of a thickness.
|
The block of cylinders of the engine
The block of cylinders of the engine is made of pig-iron. Cylinders are executed directly in the block. In engines XUD 7TE the cooling liquid circulates between cylinders, in engines XUD 9 between cylinders special channels are executed.
Height of the block of cylinders of engine XUD 9ТЕ |
303 mm
|
Diameter of cylinders: |
– Engine XUD 7TE: |
• 1st size nominal |
80,000 – 80,018 mm (without a designation)
|
• 2nd size nominal |
80,030 – 80,048 mm (designation А1)
|
• 1st size repair |
80,200 – 80, 218 mm (designation R1)
|
• 2nd size repair |
80,500 – 80,518 mm (designation R2)
|
• 3rd size repair |
80,800 – 80,818 mm (designation R3)
|
– Engine XUD 9: |
• 1st size nominal |
83,000 – 83,018 mm (without a designation)
|
• 2nd size nominal |
83,030 – 83,048 mm (designation А1)
|
• 1st size repair |
83,200 – 83,218 mm (designation R1)
|
• 2nd size repair |
83,500 – 83,518 mm (designation R2)
|
• 3rd size repair |
83,800 – 83,818 mm (designation R3)
|
KRIVOSHIPNO-SHATUNNYJ THE MECHANISM
Cranked shaft
The cranked shaft is made of spheroidal pig-iron, leans against five radical bearings and has counterbalances. Radical and шатунные necks are subjected обкатке and induction training.
Diameter of radical necks: |
– The size nominal |
59,981 – 60,000 mm
|
– 1st size repair |
59,681 – 59,700 mm
|
Diameter шатунных necks: |
– The size nominal |
49,984 to 50,000 mm
|
– 1st size repair |
49,684 to 49,700 mm
|
Width of a neck №2 engines XUD 9:
|
– The size nominal |
26,60 to 26,65 mm
|
– 1st size repair |
26,80 to 26,85 mm
|
– 2nd size repair |
26,90 to 26,95 mm
|
– 3rd size repair |
27,00 to 27,05 mm
|
Width of a neck №2 engines XUD 7TE: |
– The size nominal |
25,70 to 25,75 mm
|
– 1st size repair |
25,90 to 25,95 mm
|
– 2nd size repair |
26,00 to 26,05 mm
|
– 3rd size repair |
27,00 to 27,05 mm
|
Thickness of persistent half rings of engines XUD 9: |
– The size nominal |
2,305 ± 0,025 mm
|
– 1st size repair |
2,405 ± 0,025 mm
|
– 2nd size repair |
2,455 ± 0,025 mm
|
– 3rd size repair |
2,505 ± 0,025 mm
|
Thickness of persistent half rings of engines XUD 7TE:
|
– The size nominal |
1,855 ± 0,025 mm
|
– 1st size repair |
1,955 ± 0,025 mm
|
– 2nd size repair |
2,005 ± 0,025 mm
|
– 3rd size repair |
2,055 ± 0,025 mm
|
Sealing ring from outside a camshaft drive |
42 х 62 х 8 mm
|
Sealing ring from outside a flywheel |
90 х 110 х 10 mm
|
Axial backlash of a cranked shaft |
0,07 to 0,32 mm
|
Persistent half rings are placed on the radical bearing №2. |
Loose leaves of radical bearings: |
– A nominal thickness |
1,842 ± 0,003 mm
|
– The repair size |
1,992 ± 0,003 mm
|
Flywheel
The flywheel is fixed восемью by bolts.
Number of teeths of a gear wreath: 136.
Rods
Rods are shaped from a steel.
Internal diameter of the top head of a rod (for расточки after fastening): |
– Engine XUD 9 |
25,007 to 25,020 mm
|
– Engine XUD 7ТЕ |
28,007 to 28,020 mm
|
Distance between rod axes |
145 ± 0,025 mm
|
Loose leaves of rods: |
– A nominal thickness |
1,827 ± 0,003 mm
|
– The repair size |
1,977 ± 0,003 mm
|
Pistons
Pistons are made of an aluminium and silicon alloy. They are connected to rods by means of the fingers fixed by two spring rings.
Diameter of pistons: |
– Engine XUD 7TE:* |
• 1st size nominal |
79,93 ± 0,009 mm (without a designation)
|
• 2nd size nominal |
79,96 ± 0,009 mm (designation А1)
|
• 1st size repair |
80,13 ± 0,009 mm (designation R1)
|
• 2nd size repair |
80,43 ± 0,009 mm (designation R2)
|
• 3rd size repair |
80,73 ± 0,009 mm (designation R3)
|
– Engine XUD 9:* |
• 1st size nominal |
82,93 ± 0,009 mm (without a designation)
|
• 2nd size nominal |
82,96 ± 0,009 mm (designation А1)
|
• 1st size repair |
83,13 ± 0,009 mm (designation R1)
|
• 2nd size repair |
83,43 ± 0,009 mm (designation R2)
|
• 3rd size repair |
83,73 ± 0,009 mm (designation R3)
|
* Diameter is measured on distance of 25 mm (for engines XUD 9) and 2,5 mm (for engines XUD 7ТЕ) from the piston bottom perpendicularly to a finger axis.
Piston fingers
The piston finger is fixed in a rod and the piston. It is fixed by means of two spring rings.
Diameter: |
– Engine XUD 9 |
25 mm
|
– Engine XUD 7ТЕ |
28 mm
|
Finger backlash in the piston |
0,003 mm to 0,014 mm
|
Piston rings
Each piston has three piston rings.
Backlash in the lock: |
– компрессионное a ring |
0,20 to 0,40 mm
|
– A sealing ring |
0,15 to 0,35 mm
|
– маслосъемное a ring |
0,10 to 0,35 mm
|
Thickness компрессионного rings in engines XUD 9ТЕ |
3,5 mm
|
SYSTEM GAZORASPREDELENIJA
System work timing the camshaft placed in a head which rotates in three bearings operates and is put in action by a gear belt. Valves are put in action by a camshaft through the pushers supplied with adjusting plates.
Camshaft
The pig-iron camshaft is fixed in a head, rotates in three bearings and is put in action by a gear belt.
Engine XUD camshaft 7ТЕ has special camber between cams of 1st cylinder.
Diameter of bearings: |
– The bearing №1 |
27,5 mm (from outside a flywheel)
|
– The bearing №2 |
28,00 mm
|
– The bearing №3 |
28,5 mm
|
Some camshafts have bearings with diameter increased by 0,5 mm. Such camshafts are accordingly designated: between cams of 1st cylinder yellow colour draws a ring. Heads in which camshaft bearings have diameter increased by 0,5 mm, are designated by the beaten out figure 1. |
Axial backlash |
0,025 to 1,114 mm
|
In that part of a camshaft which should be from outside a drive, there is an inscription "DIST". |
Theoretical phases of distribution with a zero control backlash of valves
Engine XUD 9, XUD 9ТЕ: |
– Advancing OZD |
44°30'
|
– Delay ZZD |
83°30'
|
– Advancing OZW |
89°30'
|
– Delay ZZW |
46°30'
|
Engine XUD 7TE: |
– Advancing OZD |
51°30'
|
– Delay ZZD |
76°30'
|
– Advancing OZW |
89°30'
|
– Delay ZZW |
46°30'
|
OZD, ZZD – accordingly opening and closing of the inlet valve.
OZW, ZZW – accordingly opening and closing of the final valve.
Gear belt
Mark: Uniroyal Powergrip or Pirelli Isoran.
The belt tension provides the roller tension device.
Periodicity of replacement of a belt: each 75000 km.
GREASING SYSTEM
Greasing under pressure provides шестеренчатый the oil pump put in action by a chain from a cranked shaft.
The heat exchanger oil-cooling a liquid is present at all types of engines. Atomizers of dispersion of oil on the bottoms of pistons, and also a contour of greasing of a turbo-supercharging are in engine XUD 7ТЕ.
The oil pump
Type |
шестеренчатый
|
Pressure of oil: |
– Idling |
0,2 МПа
|
– At 2000 rpm |
0,34 to 0,37 МПа
|
– At 4000 rpm |
0,38 to 0,50 МПа
|
Pressure of opening редукционного the valve |
0,40 МПа
|
The pressure gauge: |
– Deenergizing of a control bulb |
0,08 МПа
|
– Fire of a control bulb |
0,058 to 0,044 МПа
|
The oil filter
The oil filter with a replaced element has connected bypass the valve (0,1 МПа).
Mark and type: Purflux LS 468 A or Mann 674 0258.035.
Engine oil
Recommended type |
API SF/CD, MIL-L-2104 C or 46 152, CCMC PD1, SAE 10W/40, 15W/30 or 15W/40
|
Quantity of oil |
4,5 дм3 0,5 дм3 (the oil filter)
|
Periodicity of replacement of oil together with the filter |
Each 10 000 km
|
COOLING SYSTEM
The engine is cooled under pressure (0,1 МПа) a mix of water and a special nonfreezing liquid.
Into structure of system of cooling enter: a radiator, the pump of a cooling liquid, the broad tank connected to a radiator, two fans supplied with electric motors, the thermostat and the temperature gauge.
The cooling contour provides heating of fuel (in some versions).
The pump of a cooling liquid
The centrifugal pump of a cooling liquid is fixed in the case and put in action by a gear belt.
Radiator
The radiator has a core of a horizontal current.
Mark: Chausson.
The thermostat
Mark: Calorstat.
Temperature of the beginning of opening |
88 ° WITH
|
Temperature of full opening |
100 ° WITH
|
Fans
Mark: АОР.
Before a radiator two fans supplied with electric motors are established.
Functioning: simultaneous, with two speeds operated the two-level gauge of temperature.
Inclusion and switching-off temperature: |
– 1 speed: |
• 93/88 ° WITH |
In engines XUD 7ТЕ and XUD 9 with number of the chassis to 8 274 818
|
• 97/92 ° WITH |
In engines XUD 9 with number of the chassis from 8 274 819
|
– 2 speed: |
• 97/92 ° WITH |
In engines XUD 7ТЕ and XUD 9 with number of the chassis to 8 274 818
|
• 101/96 ° WITH |
In engines XUD 9 with number of the chassis from 8 274 819
|
The temperature gauge
It is the gauge of the raised temperature of a cooling liquid.
Temperature of inclusion of a control bulb: 105 ° With.
Cooling liquid
Recommended type |
Mix of water and nonfreezing liquid in a proportion 1:1 (to-17 °)
|
Quantity |
7,8 l
|
Periodicity of replacement of a cooling liquid and washing of a contour of cooling |
Each 2 years
|
THE POWER SUPPLY SYSTEM
Fuel giving is provided with the distributive pump of a high pressure and an atomizer, and in engines XUD 7ТЕ – in addition турбокомпрессор.
The air filter
Kind |
The dry filter
|
Mark and type |
Permabit FA 1526 or Mann
|
Fuel tank
Volume |
70 l
|
Fuel |
The diesel
|
System of injection Bosch
Engine XUD 7TE: |
– Type of the fuel pump |
EP-VE 4/8F 2150 R 316
|
– An atomizer |
DNOSD 289
|
– Type |
KCA 17 S 42
|
– Adjustment |
13,0 to 13.5 МПа
|
– The filter |
Purflux
|
– Initial warming up: |
• candles накаливания |
Bosch 0250 201 01, Beru 0100 22 133
|
• resistance at temperature 20 ° With |
0,3 to 0,4 Ohm
|
• heating time |
8 сек
|
– Adjustment: |
• pump installation |
Before ВМТ the piston №4 for lifting поршнераспределителя 0 ± 0,03 mm
|
• dynamic installation |
At 750 to 800 rpm 14 °
|
• number of turns of idling |
750 to 800 rpm
|
• the increased number of turns of idling |
950 ± 50 rpm
|
Engine XUD 9: |
– Type of the fuel pump |
EP-VE 419F 2300 R
|
– An atomizer |
2722-2 DNOSD 287
|
– Type |
KCA 17 S 42
|
– Adjustment |
13,0 to 13.5 МПа
|
– The filter |
Purflux
|
– Initial warming up: |
• ссвечи накаливания |
Bosch 0250 201 01, Beru 0100 22 133
|
• ссопротивление at temperature 20 ° With |
0,3 to 0,4 Ohm
|
• heating time |
8 сек
|
– Adjustment: |
• pump installation |
Before ВМТ the piston №4 for lifting поршнераспределителя 0,9 ± 0,03 mm
|
• dynamic installation |
At 750 to 800 rpm 15 ° ± 1 °
|
• number of turns of idling |
750 to 800 rpm
|
• the increased number of turns of idling |
950 ± 50 rpm
|
System of injection Roto Diesel
Engine XUD 7TE: |
– Type of the fuel pump |
DPCR 8443 B 451 C or 452 C
|
– An atomizer |
RDNOSD 6862C
|
– Type |
LCR 67307
|
– Adjustment |
13,0 ± 0,5 МPа
|
– The filter |
Roto Diesel
|
– An element |
CAV
|
– Initial warming up: |
• candles накаливания |
Bosch 0250 201 01900, Beru 0100 22 133
|
• resistance at temperature 20 ° With |
0,3 to 0,4 Ohm
|
• heating time |
8 сек
|
– Adjustment: |
• pump installation |
Before ВМТ the piston №4 for measured by the indicator of hour type of lifting of the piston of the pump fixed in the pump of 0,01 mm
|
• dynamic установка* |
9 °
|
• dynamic installation at 750 – 800 rpm |
15 °
|
• number of turns of idling |
750 – 800 rpm
|
• the increased number of turns of idling |
950 ± 50 rpm
|
Engine XUD 9: |
– Type of the fuel pump |
DPCR 8443 B 380 A or 381 B
|
– An atomizer |
RDNOSD 6751C
|
– Type |
LCR 67307
|
– Adjustment |
11,5 ± 0,5 МPа
|
– The filter |
Roto Diesel
|
– слемент |
CAV
|
– Initial warming up: |
• ссвечи накаливания |
Bosch 0250 201 01900, Beru 0100 22 133
|
• ссопротивление at temperature 20 ° With |
0,3 to 0,4 Ohm
|
• heating time |
8 сек
|
– Adjustment: |
• pump installation |
Before ВМТ the piston №4 for measured by the indicator of hour type of lifting of the piston of the pump fixed in the pump of 0,01 mm
|
• dynamic установка* |
15 °
|
• dynamic installation at 750 – 800 rpm |
15 °
|
• number of turns of idling |
750 – 800 rpm
|
• the increased number of turns of idling |
950 ± 50 rpm
|
* Value for fast check by means of the special diagnostic device.
The fuel pump of a high pressure on engines XUD 9ТЕ
Mark and type |
Bosch VER 445
|
Installation static |
Piston stroke of the distributor of 0,66 mm in position ВMТ of the cylinder №4
|
Installation dynamical (the engine is heated-up) |
11 ° ± 1 ° at 800 rpm
|
Number of turns idling: |
– Without air-conditioning |
750 ± 50 rpm
|
– With air-conditioning |
800 ± 50 rpm
|
The maximum number of turns without loading |
5100 ± 80 rpm
|
Number of turns idling with the raised number of turns (the engine cold) |
950 ± 50 rpm
|
The complete set of atomizers on engines XUD 9ТЕ
Mark and type |
Bosch KCA 17S42
|
Atomizer sprays on engines XUD 9ТЕ:
|
– Mark and type |
Bosch DNOSD 299
|
Pressure of opening of an atomizer |
17,5 МПа
|
Турбокомпрессор
Турбокомпрессор provides additional giving of air in the engine. It has a radiator of air which warms up air submitted to the engine.
Mark and type |
Garrett T2 or KKK K 14
|
Pressure of a compression: |
– At 2000 rpm |
70 ± 5 кПа
|
– At 4300 rpm |
85 ± 5 кПа
|
Турбокомпрессор on engines XUD 9ТЕ |
Mark and type |
Garrett T2 or KKK К14
|
Pressure of a compression: |
– At 2000 rpm |
70 ± 5 кПа
|
– At 3000 rpm |
100 ± 5 кПа
|
THE TIGHTENING MOMENTS
Head of the block of cylinders (new bolts and linings): |
– A stage 1 |
30 Nanometers
|
– A stage 2 |
70 Nanometers
|
– A stage 3 |
To tighten on a corner 120 °
|
Plate of a framework of consolidation from outside a distributive drive |
15 Nanometers
|
Fastening of the oil pallet to the block |
20 Nanometers
|
Covers of bearings of a camshaft |
15 – 17,5 Nanometers
|
Covers of rods: |
– 1 stage |
Screwing up by the moment of 40 Nanometers
|
– 2 stage |
Easing of fastening of nuts
|
– 3 stage |
Screwing up by the moment of 20 Nanometers
|
– 4 stage |
доворачивание on a corner 70 °
|
Fastening of covers of radical bearings to the block of cylinders |
70 Nanometers
|
Cover of a head of the block of cylinders |
10 Nanometers
|
Atomizer fastening to a head of the block of cylinders |
90 Nanometers
|
Camshaft pulley |
35 to 40 Nanometers
|
Pulley of the fuel pump of a high pressure |
50 Nanometers
|
Pulley of a cranked shaft |
40 Nanometers 60 °
|
Pump pulley поддавления |
35 Nanometers
|
The tension device of a gear belt |
15 Nanometers
|
The oil heat exchanger |
65 Nanometers
|
Flywheel |
50 Nanometers
|
The pump of a cooling liquid |
15 Nanometers
|
The oil pump |
20 Nanometers
|
The left arm of the engine: |
– Lateral nuts |
17,5 Nanometers
|
– The central nut |
35 Nanometers
|
The right arm of the engine: |
– A nut about a body |
27,5 Nanometers
|
The bottom arm of the engine: |
– A nut about a body |
55 Nanometers
|
– A nut about the engine |
35 Nanometers
|
CHANGES IN ENGINES XUD 7TE, XUD 9 AND XUD 9TE
Lining of a head of the block of cylinders
Some engines have the block of cylinders designated by a symbol "In" which is characterised by a ledge of pistons over the edge of cylinders equal or big 0,84 mm. In them it is necessary to establish necessarily a lining of a head in the thickness of 1,83 mm which is designated by four cuts.
Springs of valves
Since December, 1988 valves are equipped only with one spring which has replaced knot from two springs.
Diameter |
29 mm
|
Height under loading 320 Н |
42,4 mm
|
Height under loading 550 Н |
33,0 mm
|
Diameter of a wire |
3,8 mm
|
Colour of a designation |
Blue, colours of "a sea wave"
|
Saddles and final valves
With a view of unification engines XUD 7Т and XUD 9 are equipped by the same nests of final valves, as well as in engine XUD 9ТЕ.
Application of this updating has led to that deepening of a nest of the final valve concerning a surface of connection of a head of the block of cylinders became equal 2,5 mm instead of former 2 mm, and also the thickness of a plate of the valve for preservation of former degree of compression has accordingly increased.
Heads of new type are identified by means of apertures in diameter of 9 mm (instead of apertures in diameter of 7 mm) in the ledges located over candles накаливания.
Since January, 1992 engine XUD 9 with the modified head of the block of cylinders has designation XUD 9A/L.
Components of both types of heads of the block of cylinders are not interchangeable.
System timing
Engines were gradually equipped with gear belts from materials HSN (Hydrogene Sature Nitrile) which are characterised by the raised stability on influence of oils and the raised temperature.
These belts have designation HSN.
In case of belt replacement it is necessary to establish belt HSN necessarily.
Mark and type: Pirelli 136 RPP 254 or Gates HTD 58136x1.
Since January, 1990 in cars with system of a steering without the hydraulic booster диафрагменные vacuum pumps are gradually replaced on лопастные rotational pumps with a drive directly from a camshaft. As a result of this updating the camshaft has been changed – its length for maintenance of a drive of the pump of low pressure has been increased.
Since serial number 70 491 894 vacuum pump on the camshaft end also is established in cars with system of a steering with the hydraulic booster.
In cars with air-conditioning the former decision is left.
Since model 1993 the thermostat 89 ° is replaced with the thermostat 83 °.
Since model 1993 former gauges of temperature are replaced on new with following characteristics:
1st step: |
– Without air-conditioning |
92,5 ° WITH
|
– With air-conditioning |
90 ° WITH
|
2nd step: |
– Without air-conditioning |
97,5 ° WITH
|
– With air-conditioning |
101 ° WITH
|
Турбокомпрессор
Since numbers of engines 1CV33-49714, 1CV35-67544, 1CV47-77513, 1CV48-20272, 1CV87-2457 fastening returnable маслопровода on турбокомпрессоре has been changed for improvement of tightness of connection. To change also has been subjected bringing маслопровод.
Separate parts of both types of fastening are not interchangeable. |
|