Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
    3.1. Petrol engines
    3.2. Diesel engines
      3.2.1. A technical characteristics
       3.2.2. Engine adjustments
      3.2.3. Removal and installation of the fuel pump of a high pressure
      3.2.4. Installation of the fuel pump of high pressure BOSCH
      3.2.5. Installation of the fuel pump of high pressure Roto Diesel
      3.2.6. Removal of water from the fuel filter
      3.2.7. Removal of air from fuel system
      3.2.8. Removal and atomizer installation
      3.2.9. Check электрически the operated valve of a stop of the engine
      3.2.10. Pump Bosch adjustment
      3.2.11. Pump Roto Diesel adjustment
      3.2.12. Removal and installation турбокомпрессора
       3.2.13. The repair which is not demanding removal of the engine
      3.2.14. Engine removal
      3.2.15. Engine installation
      3.2.16. Engine dismantling
      3.2.17. Engine assemblage
      3.2.18. The oil pump
       3.2.19. Cooling system
      3.2.20. System of release of the fulfilled gases
    3.3. The petrol engine 1,4 дм3
    3.4. Ignition system
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment


3.2.3. Removal and installation of the fuel pump of a high pressure
THE GENERAL DATA

Installation sites of the bolts blocking a pulley of the fuel pump of a high pressure

 1 – the bolts blocking a pulley of the fuel pump of a high pressure

Fastening of the fuel pump of a high pressure


1 – bolts of fastening,

2 – a back arm

Knot of the air filter


1 – the case of the filter,
2 – a filtering element,
3 – the inlet channel of the engine without pressurisation,
4 – inlet channels of the engine with a turbo-supercharging, 		5 – турбокомпрессор,
6 – the air channel of the engine without pressurisation,
7 – the air channel of the engine with a turbo-supercharging

Removal

PERFORMANCE ORDER
Engine XUD 9
1. Remove an element of division of air.
Engine XUD 7ТЕ
2. Remove a radiator of air of a turbo-supercharging, and also the air channel which is between the air filter and турбокомпрессором.
3. Remove injection pipelines, and also mechanical and electric connections of the pump.
4. Remove the top casing of a drive and take it, moving forward, and then upwards.
5. Unscrew candles накаливания.
6. Turn a cranked shaft before position of fixing of the fuel pump of a high pressure.
7. Fix a pulley of the pump by means of two bolts М8 (1) (fig. of the Installation site of the bolts blocking a pulley of the fuel pump of a high pressure) see, turning bolts a hand:
      – In pump Bosch – М8х125х35;
      – In pump Roto Diesel – М8х125х30.
8. Unscrew three nuts of fastening of the pump in a forward part, and also the back screw of fastening of the pump.
9. Unscrew nuts of fastening of a pulley of the fuel pump of a high pressure.
10. Remove a pulley from the pump.
11. Turn the pump outside.
12. Take the pump.

Installation

PERFORMANCE ORDER
1. Remove a cuff of tightening of a pulley of the pump (2 bolts).
2. Establish the pump on a corresponding place, inclining it forward. It is necessary to pay attention to correct position шпоночного of a groove on a pulley (it is specified by an arrow).
3. Screw up a hand three nuts of fastening of the pump in a forward part, and also a back bolt of fastening of the pump.
4. Establish on a corresponding place a nut of a pulley and tighten its moment of 50 Nanometers.
5. Fix a cuff of tightening of a pulley (2 bolts).
6. Unscrew two bolts of fixing of a pulley (it is not necessary to rotate a cranked shaft of the engine).
7. Correctly establish the injection moment.