Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
   13.1. Care of a body
   13.2. Care of an upholstery and rugs
   13.3. Repair of insignificant damages of a body
   13.4. Repair of strong damages of a body
   13.5. A forward bumper
   13.6. A back bumper
   13.7. Replacement of a headlight and the index of turns
   13.8. Replacement of a back lantern
   13.9. Replacement of a forward wing
   13.10. A cowl
   13.11. A cable of the lock of a cowl
   13.12. The cowl lock
   13.13. Replacement of the forward panel
   13.14. Doors
   13.15. A door upholstery
   13.16. The lock and handles of opening of a door
   13.17. Glasses of doors
   13.18. A luggage carrier cover (models the Sedan)
   13.19. The lock of a cover of a luggage carrier (model the Sedan)
   13.20. A back door (model of Kombi)
   13.21. The lock of a back door (model of Kombi)
   13.22. The central blocking
   13.23. Electric window raiser
   13.24. External rear-view mirrors
   13.25. Front and back has flown down
   13.26. The hatch
   13.27. Demountable elements of a body
   13.28. Seats
   13.29. Seat belts
   13.30. Salon furnish
   13.31. A ceiling upholstery
   13.32. The central console
   13.33. The panel of devices
14. An electric equipment





13.5. A forward bumper
THE GENERAL DATA

Knots of forward and back bumpers

1 – a forward bumper,
2 – a lath,
3 – an antifog headlight,
5 – the amplifier,
6 – the holder,
7 – a back bumper,
8 – a lath

Removal

PERFORMANCE ORDER
1. Working under the bumper basis, to unscrew three screws of the bottom fastening of a bumper.
2. Working on one party of the car, to unscrew three screws of fastening of external edge of the loose leaf of an arch of a wheel, then to move the loose leaf back from a bumper.
3. To unscrew two nuts of fastening of a forward part of a bumper.
4. To unscrew a bolt, securing the a lateral part of a bumper to a wing.
5. On other party of the car to unscrew two nuts of fastening of a forward part of a bumper and a bolt, securing the a lateral part of a bumper to a wing.
6. To pull a bumper forward (two persons) to disconnect wires from antifog headlights and a hose of a washer of headlights, paying attention not to scratch the surface of wings covered with a varnish.
7. To remove a bumper from the car.

Installation

PERFORMANCE ORDER
1. To establish a bumper on a corresponding place, without fixing it.
2. Before fastening of all knot to adjust a bumper to other elements of a body.
3. During movement on брусчатой to road to check up, whether there is an excessive fluctuation of a bumper.

Bumper repair

Bumpers are made of polypropylene, therefore they can be repaired, расплавляя a material by means of the device submitting hot air.

PERFORMANCE ORDER
1. For simplification of repair, and also for avoidance of damage of other elements of a body it is necessary to remove a bumper.
2. Soft solvent to clear parts which will be subjected welding.
3. To put to each other parts which should be subjected welding, and adhere them by means of a vice and the motionless holder.
4. If the bumper is deformed, execute following actions.
5. To soften a bumper by means of hot air, without allowing a material плавиться.
6. To put a bumper to the special form for giving to it of the initial form.
7. To wait for 10 minutes while the bumper will cool down.

Welding

PERFORMANCE ORDER
1. To put on a small tip a pistol of giving of hot air.
2. To direct a pistol on places which should be welded.
3. To move a pistol continuous movement so that to cause material fusion.

The prevention

For welding it is necessary to use a thin core from this the material, as a bumper (taken of an old bumper).

The core should be put at right angle to a welding seam.

It is necessary to weld ahead and behind a damage place.

Welding to make on a damage inside.


4. To clean the roughnesses of the surface which have arisen in the course of welding.
5. An emery paper granularity 150 to smooth out a repaired surface, and then to polish with its emery paper granularity 600 with water use.