Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
    8.1. A mechanical transmission
      8.1.1. A technical characteristics
      8.1.2. Oil replacement in a transmission
      8.1.3. Adjustment of draught of a gear change
      8.1.4. The gear change lever
      8.1.5. Draught of a gear change
      8.1.6. A cable of blocking of inclusion of a reverse gear
      8.1.7. Sealing rings
      8.1.8. The switch of a lantern of a backing
      8.1.9. A speedometer drive
      8.1.10. Removal and transmission installation
      8.1.11. Transmission dismantling
      8.1.12. Differential repair
      8.1.13. Repair of a primary shaft
      8.1.14. Repair of a secondary shaft
      8.1.15. Transmission assemblage
      8.1.16. Definition of a tightness of the conic bearing of a primary shaft
      8.1.17. The strengthened sealing rings
      8.1.18. Distinctive features of a drive 4 х 4
      8.1.19. A distributing box of system of a drive 4 х 4
    8.2. An automatic transmission
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment





8.1.10. Removal and transmission installation
THE GENERAL DATA

Knot картера transmissions

1 – картер couplings,
2 – картер transmissions,
3 – a back cover (картер knot of 5 transfers),
4 – the external case of differential,
5 – подшипниковый the case, continuation of differential,
6 – the case of knot of a drive of a speedometer,
7 – a sealing ring,
8 – a bolt plum of oil,
9 – a bolt заливания and the control of level of oil,
10 – the switch of lanterns of a backing,
11 – деаэратор

Removal

PERFORMANCE ORDER
1. To lift a cowl and to establish it in vertical position.
2. To remove the accumulator and an arm.
3. To remove knot of the air filter.
4. At presence to remove the pump of the amplifier of a steering without separation of hoses. To remove a suspension bracket of the pump of the amplifier of a steering.
5. To disconnect from a transmission:
      – A coupling cable;
      – A wattled wire of weight;
      – Wires of the switch of lanterns of a backing.
6. To remove a starter.
7. On early models of cars to disconnect a cable of blocking of inclusion of a reverse gear from a transmission for what to unscrew a plastic nut and to take плунжер.
8. On models XU10J4 (with 16 valves) to unscrew bolts of fastening of the case of throttles and a suspension bracket of a pipe of a steering drive with the amplifier. Also to unscrew a rack of installation of a suspension bracket from a transmission.
9. To lift and establish on supports a forward part of the car.
10. To remove a mudguard from the engine.
11. To remove forward wheels and a plastic casing of a transmission.
12. To unscrew bolts of fastening of draughts of the stabilizer of cross-section stability to the bottom levers of a forward suspension bracket.
13. By means of a special stripper for spherical hinges to take from rotary fists the bottom spherical hinges.
14. On models XU10J4 (with 16 valves) to support the bottom frame on a jack, then to unscrew bolts of fastening of the bottom frame and bolts of steering transfer. To lower the bottom frame, and to remove it from under the car.
15. To merge oil from a transmission, having turned away a bolt which is in the bottom part of the external case of differential.
16. To unscrew the central bolt of fastening from a back suspension bracket of the power unit. To weaken nuts, крепящие the bearing intermediate подшипникового cases and to turn bolts on a half-turn to release heads of clowns and to separate the right power shaft from a transmission.
17. Using a screw-driver, to remove draughts with spherical шарнирных connections of the lever of the mechanism of a gear change.
18. To separate the left power shaft from a transmission.
19. To disconnect:
      – A reception exhaust pipe from a collector;
      – Gauge VMT from the block of cylinders of the engine.
20. To unscrew a bolt and to remove a speedometer drive together with a lining of round section.
21. To unscrew bolts and to remove the case of a drive of a speedometer.
22. To remove a leading gear wheel of a drive of a speedometer and adjusting linings.
23. To remove an arm connecting a transmission with a body.
24. To hook лебедку for the engine and to lift so that the engine and transmission weight was perceived лебедкой.
25. To unscrew a nut from the left forward suspension bracket, then to unscrew a bolt from a suspension bracket to a body.
26. In a place where the suspension bracket is welded on a body to unscrew and take a rubber pillow.
27. To remove a protective tube (at presence) from an installation rack then to unscrew a rack from the top part картера transmissions.
28. If the rack does not unscrew, it is necessary to use the universal adaptation for unscrewing of carving hairpins.
29. On models XU10J4 (with 16 valves) with the mechanism of deenergizing of coupling with a spherical tip to take a pin (drawing at the left) or to unscrew a bolt and to remove the lever of deenergizing of coupling from the top part of a shaft of a plug of deenergizing of coupling (drawing on the right).
30. To put combination labels (are specified by arrows) on the centre of the top part of a shaft of deenergizing of coupling and on картере transmissions. To unscrew bolts and to remove a suspension bracket of a cable of coupling from the top part картера transmissions.
31. As much as possible to lower the engine, but thus not to damage the right engine mount.
32. To support a transmission on a jack.
33. To unscrew bolts of fastening of a transmission to the engine.
34. To move a jack and a transmission on the left, to remove from directing probes and to turn in differential upwards, to disconnect a transmission from the bottom frame.
35. To lower a transmission and to take from under the car.
36. On models with the mechanism of deenergizing of coupling with a spherical tip to put the second label of combination on картере transmissions, marking relative position of a label of a plug of deenergizing of coupling after removal and to note a corner on which the plug of deenergizing of coupling has turned. This label is used to place a plug of deenergizing of coupling before installation on a former place for correct connection with the bearing of deenergizing of coupling.

Installation

PERFORMANCE ORDER
1. Installation is made in sequence of return to removal taking into account following moments.
2. To grease Slots the entrance shaft, directing plug выжимного the bearing, tips of the lever of deenergizing of coupling, the spherical hinge of the lever of deenergizing of coupling with a thin layer of greasing Molykote BFF2 plus.
3. To check up that directing probes are established into place before transmission installation.
4. On models with the mechanism of deenergizing of coupling with a spherical tip to establish the bearing of deenergizing of coupling so that the label has been directed upwards and to combine a label on a shaft of a plug with the second label made on картере of a transmission.
5. Before ввинчиванием racks on a carving to put the means interfering unscrewing.
6. To replace sealing rings of power shafts and to establish power shafts.
7. To fill in oil in a transmission.
8. To replace self-locking nuts.