Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
8.1. A mechanical transmission
8.1.1. A technical characteristics
8.1.2. Oil replacement in a transmission
8.1.3. Adjustment of draught of a gear change
8.1.4. The gear change lever
8.1.5. Draught of a gear change
8.1.6. A cable of blocking of inclusion of a reverse gear
8.1.7. Sealing rings
8.1.8. The switch of a lantern of a backing
8.1.9. A speedometer drive
8.1.10. Removal and transmission installation
8.1.11. Transmission dismantling
8.1.12. Differential repair
8.1.13. Repair of a primary shaft
8.1.14. Repair of a secondary shaft
8.1.15. Transmission assemblage
8.1.16. Definition of a tightness of the conic bearing of a primary shaft
8.1.17. The strengthened sealing rings
8.1.18. Distinctive features of a drive 4 х 4
8.1.19. A distributing box of system of a drive 4 х 4
8.2. An automatic transmission
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment
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TRANSMISSION ВЕ 1
Regulating linings of a primary shaft |
39 х 46,8 mm
These linings have 18 sizes of a thickness, from 0,7 to 2,4 mm through each 0,1 mm
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Regulating linings of bearings of differential |
55 х 62 mm
These linings have 12 sizes of a thickness, from 1,1 to 2,2 mm through each 0,1 mm
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Sealing rings of differential: |
– The left |
40 х 58 х 10 mm
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– The right |
29,8 х 47 х 9,9 mm
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Sealing rings with a casing
Since May, 1988 sealing rings of power shafts in картере a drive are protected by "a connected casing" which prevents a cut of a sealing edge of rings in an installation time of power shafts. For replacement of sealing rings it is necessary to use the corresponding assembly shafts, allowing to keep adjusting ledges of rings (modified).
Left-hand side |
Diameter of a sealing ring |
40 mm
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Выступание |
1 mm
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Shaft |
7.0317 Т
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The right party |
Diameter of a sealing ring |
30 mm
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Выступание |
1,5 mm
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Shaft |
7.0317 U
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Greasing
Quantity of oil in a transmission |
2 дм3
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Recommended type of oil for transmissions |
SAE 75W/80 API GL 5, Esso Gear Oil or Shell SF 5288
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Review frequency of level of oil in a transmission |
Each 60000 km
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Type of a transmission depending on car type
Type of the car 15 ВВ 22 |
BE 1/5 BN 63
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Type of the car 15 ВD 22 |
BE 1/5 BN 62
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Type of the car 15 ВD 22 A |
BE 1/5 BN 60
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Transfer numbers
Transfer numbers for transmission BN 63 (BE 1): |
– 1st transfer |
3,251
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– 2nd transfer |
1,850
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– 3rd transfer |
1,280
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– 4th transfer |
0,969
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– 5th transfer |
0,757
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Backing transfer |
3,333
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Transfer number of the main transfer |
4,187 (67/16)
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Transfer numbers for transmission BN 60 (BE 1): |
– 1st transfer |
3,251
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– 2nd transfer |
1,850
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– 3rd transfer |
1,148
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– 4th transfer |
0,829
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– 5th transfer |
0,658
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– Backing transfer |
3,333
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Transfer number of the main transfer |
3,937 (63/16)
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Transfer numbers for transmission BN 62 (BE 1): |
– 1st transfer |
3,251
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– 2nd transfer |
1,850
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– 3rd transfer |
1,280
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– 4th transfer |
0,969
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– 5th transfer |
0,757
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– Backing transfer |
3,333
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Transfer number of the main transfer |
4,062 (65/16)
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TRANSMISSION ВЕ 3
Since July, 1989 transmission ВЕ 1 has been replaced by transmission ВЕ 3. This box is characterised by the new scheme of a gear change, with transfer of a backing opposite to the fifth transfer, has new картер, special management of a gear change and a moved gear wheel of a reverse gear with the turned direction of moving. Details of transmission ВЕ 3 cannot be replaced by details of transmission ВЕ 1 (and on the contrary).
Greasing
Quantity of oil |
1,8 дм3
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Recommended oil |
Esso Gear Oil 75W/80 or Shell SF 5288 – 75W/80
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DISTRIBUTING BOX
Greasing
Quantity of oil |
2,0 дм3
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Recommended oil |
Esso Gear Oil BT 80W/90 or Shell Gear TT 80W/90
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Periodicity of replacement |
Through 1500 – 2000 km, and then through each 20 000 km of run
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Conditions of check of level of oil in a distributing box |
The car should stand on a flat surface, and the engine should be warm
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Check of level and заливание oils is carried out through an aperture of the index of level of oil on the right side, behind a motor compartment.
The tightening moments
Back cover of a transmission |
12,5 Nanometers Loctite Frenetanch
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Nuts of primary and secondary shaft |
55 Nanometers
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Bolts of fastening of the case of bearings |
15 Nanometers
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Carter of a transmission |
12,5 Nanometers
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Bolts of fastening of an axis of a reverse gear |
20 Nanometers
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The holder of an axis of the selector |
15 Nanometers
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Reverse gear plugs |
20 Nanometers
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Деаэратор |
15 Nanometers
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The switch of lanterns of a backing |
25 Nanometers
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Fastening of a conducted cogwheel of the main transfer to a differential box |
65 Nanometers
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The external case of differential: |
– Bolts in diameter of 10 mm |
40 Nanometers
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– Bolts in diameter of 7 mm |
12,5 Nanometers
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The directing plug выжимного the bearing |
12,5 Nanometers
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Transmission fastening to the engine |
45 Nanometers
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Transmission cover |
10 Nanometers
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Differential cover |
30 Nanometers
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