Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
    3.1. Petrol engines
    3.2. Diesel engines
    3.3. The petrol engine 1,4 дм3
      3.3.1. A technical characteristics
      3.3.2. Check and adjustment of a backlash of valves
      3.3.3. Check and adjustment of a corner of an advancing of ignition
      3.3.4. Carburettor adjustment
      3.3.5. Removal of the air filter
      3.3.6. Removal of a head of the block of cylinders
      3.3.7. Installation of a head of the block of cylinders
      3.3.8. Removal and installation of the power unit from the petrol engine 1,4 дм3
      3.3.9. Features of dismantling of the petrol engine 1,4 дм3
      3.3.10. Engine TU3 dismantling
      3.3.11. Dismantling of a head of the block of cylinders
      3.3.12. Assemblage of a head of the block of cylinders
      3.3.13. Definition of the size of loose leaves
      3.3.14. Engine TU3 assemblage
      3.3.15. Removal of the oil pump
      3.3.16. Dismantling of the oil pump
      3.3.17. Removal of the pump of a cooling liquid
      3.3.18. Service and repair of a transmission of type МА
      3.3.19. Removal and installation of a transmission of type МА
      3.3.20. Transmission dismantling
      3.3.21. Dismantling of a secondary shaft
      3.3.22. Dismantling of a primary shaft
      3.3.23. Differential dismantling
      3.3.24. Dismantling of knot of plugs with their axes
      3.3.25. Dismantling of the plug of synchronizers
      3.3.26. Verification of parts of a transmission
      3.3.27. Assemblage of the plug of synchronizers
      3.3.28. Assemblage of knot of plugs with their axes
      3.3.29. Differential assemblage
      3.3.30. Assemblage of a primary shaft
      3.3.31. Assemblage of a secondary shaft
      3.3.32. Transmission assemblage
    3.4. Ignition system
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment





3.3.20. Transmission dismantling
THE GENERAL DATA

Knot картера transmissions

1 – a forward part картера (картер couplings),
2 – intermediate подшипниковая a plate,
3 – an average part картера,
4 – a back cover,
5 – a stopper of check of level of oil,
6 – the aligning plug of an intermediate plate of bearings,
7 – the directing plug выжимного the bearing

Knot of gear wheels and transmission shaft

1 – a primary shaft,
2 – a secondary shaft,
3 – an axis of a gear wheel of a reverse gear,
4 – a gear wheel of a reverse gear,
5 – naves of synchronizers,
6 – a stopper of the plug of synchronizers,
7 – balls and plug springs
Synchronizers,
8 – rings of synchronizers,
9 – spring fixing rings,
10 – the plug of the synchronizer of 1-2 transfers,
11 – the plug of the synchronizer of 3-4 transfers,
12 – the plug of the synchronizer of 5th transfer,
13 – bearings of secondary and primary shaft,
14 – a plate fixing the bearing of a primary shaft,
15 – a plate protecting
The bearing of a secondary shaft,
16 – a basic lining,
17 – the needle bearing of a gear wheel of 5th transfer,
18 – a nut of a secondary shaft,
19 – a box of differential with driving a gear wheel of main transfer,
20 – semiaxial gear wheels,
21 – satellites,
22 – an axis of satellites,
23 – a basket of differential,
24 – bearings of differential,
25 – sealing rings of differential,
26 – a wheel of a worm gear of a drive of a speedometer,
27 – a gear wheel with a speedometer power shaft
In black mugs numbers of transfers (AR – a reverse gear) are resulted.

PERFORMANCE ORDER
1. In a forward part of a transmission to remove выжимной the coupling bearing.
2. To remove a speedometer power shaft, having unscrewed a bolt of its fastening to картеру boxes.
3. To place a transmission a forward part картера on the holder of the corresponding height (a minimum of 80 mm).
4. To remove a back part картера, having unscrewed corresponding bolts of fastening.
5. To remove pin fastenings of plugs of 5th transfer.
6. To include 5th transfer, having moved the synchronizer plug.
7. To include 2nd transfer for fixing of shaft of a transmission.
8. To unscrew a nut on the end of a secondary shaft.
9. To establish the gear change mechanism in neutral position.
10. From the end of a secondary shaft to remove synchronizer knot ("a nave-sliding the plug") 5th transfer together with plugs, without disconnecting a nave of the synchronizer from the sliding plug.
11. From a secondary shaft to remove a gear wheel of 5th transfer together with a racetrack, the needle bearing and a basic lining.
12. From the end of a primary shaft to remove a sealing ring, a spring lining and a gear wheel of 5th transfer.
13. To remove two plates, primary bearings primary and secondary shaft, having unscrewed on two screws of fastening.
14. To remove an average part картера transmissions, having unscrewed the corresponding bolts connecting it with a forward part картера (картер couplings).
15. To remove an axis, the plug and a reverse gear gear wheel.
16. To press a finger reverse gear plugs at height of their axis, to take an axis of plugs and a reverse gear plug.
17. To beat out pin from a selector axis, to extend outside an axis and its consolidation.
18. To take a spring of an axis of the selector with two linings, and also the selector with a holder.
19. To take upwards from картера knots of gear wheels with both shaft, and also knot of plugs with axes.
20. To remove an intermediate plate of bearings, having unscrewed the corresponding bolts connecting it with a forward part картера (картер couplings).
21. To take from a forward part картера transmissions pin and a spring of blocking of plugs of a backing.
22. To remove differential.
23. To remove knot of the lever of a choice of transfers from a forward part картера, having beaten out pin from the external lever of a choice of transfers and having taken out it, to remove a sealant and the internal lever together with an axis of knot of the lever.
24. To beat out from a forward part картера (картера couplings) a sealing ring of differential and to take four aligning plugs.
25. To remove an external ring of the conic bearing of differential.
26. To unscrew bolts of the directing plug выжимного the bearing from a forward part картера (картера couplings) and to take the plug together with a lining.
27. To take from an average part картера transmissions a sealing ring of differential, and also an external ring of the conic bearing of differential (the second bearing of differential).
28. To clear connection surfaces картеров.