Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
    3.1. Petrol engines
    3.2. Diesel engines
    3.3. The petrol engine 1,4 дм3
      3.3.1. A technical characteristics
      3.3.2. Check and adjustment of a backlash of valves
      3.3.3. Check and adjustment of a corner of an advancing of ignition
      3.3.4. Carburettor adjustment
      3.3.5. Removal of the air filter
      3.3.6. Removal of a head of the block of cylinders
      3.3.7. Installation of a head of the block of cylinders
      3.3.8. Removal and installation of the power unit from the petrol engine 1,4 дм3
      3.3.9. Features of dismantling of the petrol engine 1,4 дм3
      3.3.10. Engine TU3 dismantling
      3.3.11. Dismantling of a head of the block of cylinders
      3.3.12. Assemblage of a head of the block of cylinders
      3.3.13. Definition of the size of loose leaves
      3.3.14. Engine TU3 assemblage
      3.3.15. Removal of the oil pump
      3.3.16. Dismantling of the oil pump
      3.3.17. Removal of the pump of a cooling liquid
      3.3.18. Service and repair of a transmission of type МА
      3.3.19. Removal and installation of a transmission of type МА
      3.3.20. Transmission dismantling
      3.3.21. Dismantling of a secondary shaft
      3.3.22. Dismantling of a primary shaft
      3.3.23. Differential dismantling
      3.3.24. Dismantling of knot of plugs with their axes
      3.3.25. Dismantling of the plug of synchronizers
      3.3.26. Verification of parts of a transmission
      3.3.27. Assemblage of the plug of synchronizers
      3.3.28. Assemblage of knot of plugs with their axes
      3.3.29. Differential assemblage
      3.3.30. Assemblage of a primary shaft
      3.3.31. Assemblage of a secondary shaft
      3.3.32. Transmission assemblage
    3.4. Ignition system
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment


3.3.19. Removal and installation of a transmission of type МА
THE GENERAL DATA

Removal of the right power shaft

 1 – nuts of fastening of the bearing of a right power shaft,

2 – an arm of a back engine mount,

3 – the right power shaft

Installation of the right power shaft

 1 – a plastic assembly casing,

2 – the right power shaft

Removal

The transmission is taken from under the car.

PERFORMANCE ORDER
1. To establish a cowl in vertical position.
2. To take the accumulator and its holder.
3. To remove knot of the air filter.
4. To disconnect a cable of coupling from a clutch lever.
5. To disconnect from the lever of a transmission three connectors of management of a gear change.
6. To disconnect a wire of weight from a transmission.
7. To remove a socket of the switch of lanterns of a backing.
8. To remove a starter.
9. To remove a wire of a food of the pump of the hydraulic booster of steering system (in cars with the hydraulic booster of system the helmsman of management).
10. To unscrew bolts of fastening of connectors of the stabilizer to the lever.
11. To remove forward wheels of the car.
12. To remove the bottom casing of a transmission (if is available).
13. To merge oil from a transmission, having unscrewed a stopper in the bottom part external картера differential.
14. To remove from below a coupling casing.
15. By means of a special stripper to take from rotary fists the bottom spherical hinges.
16. To disconnect driving a cable of a speedometer from a transmission.
17. To disconnect a forward exhaust pipe from a final collector.
18. To take the gauge of position of a cranked shaft (gauge VMT) which is in a back wall of the block of cylinders of the engine (if is present at ignition system).
19. To remove the holder connecting an arm of a back engine mount with a body.
20. To weaken nuts of fastening of the bearing of the right power shaft to an arm of a back engine mount and to turn their bolts on a half-turn.
21. To remove a rotary fist outside and to extend power shafts from a transmission.
22. To hook on a transmission for an aperture in its top edge картера the lift placed over a motor compartment.
23. To remove металлорезиновый an element of an arm of a transmission.
24. A few to lower the power unit so that a transmission was in the bottom.
25. To adhere in such position the power unit by means of a corresponding beam with the holder hooked for an ear of the engine.
26. To unscrew bolts on connection of a transmission with the engine.
27. To take a transmission from under the car.

Installation

PERFORMANCE ORDER
1. To grease with greasing Molykote BR2 Plus Slots a primary shaft, Slots a power shaft and an edge of sealing rings of a power shaft.
2. To bring a transmission to the engine and to tighten fastening bolts.
3. To establish the power unit in horizontal position in a motor compartment.
4. To establish металлорезиновый an element of the holder of a transmission. To tighten two external nuts the moment of 15,5 Nanometers, an average nut – the moment of 35 Nanometers.
5. To establish a plastic assembly casing of a sealing ring of the right semiaxis.
6. To insert the left and right power shafts into a transmission. To clean an assembly casing of the right power shaft and to tighten nuts of fastening of the bearing of the right power shaft to an arm of a back engine mount the moment of 17,5 Nanometers.
7. To establish the holder connecting an arm of a back engine mount with a body. Bolts of fastening of the holder to the engine to tighten the moment of 35 Nanometers, a bolt of fastening of the holder to a body – the moment of 45 Nanometers.
8. To connect a rotary fist to levers, having established the bottom spherical hinges (the moment of a tightening of 30 Nanometers).
9. To establish connectors of the stabilizer with levers (the moment of a tightening of 30 Nanometers).
10. To establish forward wheels and to lower the car.
11. To fill in oil in a transmission.
12. To adjust a course of a pedal of coupling.
13. To attach to the lever of a transmission three connectors of management of a gear change.
14. To connect other elements in return sequence in relation to removal process.