Peugeot405
1. The maintenance instruction
2. Maintenance service
3. Engines
4. Fuel system
5. Systems of greasing, cooling
6. Release system
7. Coupling
8. Transmissions
9. Power shafts
   9.1. A technical characteristics
   9.2. Removal of power shafts
   9.3. Power shaft installation
   9.4. Replacement of covers of hinges of equal angular speeds
   9.5. Replacement of the intermediate bearing of the right power shaft
   9.6. A drive on forward wheels with the power unit 4 х 4
   9.7. A drive on back wheels with the power unit 4 х 4
10. A steering
11. Suspension brackets
12. Brake system
13. A body
14. An electric equipment





9.4. Replacement of covers of hinges of equal angular speeds
THE GENERAL DATA

THE EXTERNAL HINGE

The plastic rings located on an outer side of a protective cover


Removal

PERFORMANCE ORDER
1. To remove a power shaft.
Models with the engine of 1,4 litres
2. To remove the internal hinge from a power shaft.
3. To fix a power shaft in a vice with soft sponges and to remove collars of fastening of a cover. To shift a protective cover downwards on a shaft.
4. Using solvent to clear the external hinge and to dry it.
5. To check up details of the external hinge on deterioration. If at hinge check defects it is necessary to replace a power shaft entirely are found out.
6. Using an emery paper, to clear a power shaft of a rust and sharp edges which can damage a protective cover at its installation. To pull over a shaft a protective cover of the external hinge before cover installation in a flute.
7. To grease a working part of the external hinge.
8. To remove an external ledge of a protective cover, for alignment of pressure of air under a cover.
9. To fix a protective cover the big collar.
10. To establish the internal hinge on a power shaft.
Other models
11. To fix a power shaft in a vice with soft sponges and to remove collars of fastening of a cover.
12. To shift a protective cover on a shaft. To remove greasing from the hinge.
13. Using a hammer or soft выколотку sharply to strike on the hinge and to remove the hinge from a shaft.
14. To remove a lock ring from a power shaft flute. At SHRUS installation it is necessary to use a new lock ring.
15. To remove a protective cover of the external hinge and where it is established, the plastic plug of fastening of the internal end of a cover.
16. Using corresponding solvent to clear the SHRUS and to dry up it. To examine the hinge.
17. To check up a course of balls of the hinge, and also balls on presence of damages.
18. To check up paths on which hinge balls on an internal and external part of the hinge move.
19. If there is a deterioration of any detail of the hinge it is necessary to replace the hinge completely. If the hinge in a satisfactory condition it is necessary to use the repair set of details consisting of a new protective cover, a lock ring, collars and hinge greasing.

Installation

PERFORMANCE ORDER
1. To pull an inside of a protective cover over a shaft (it is shown by an arrow).
2. To establish the internal end of a protective cover in a flute of a power shaft or on the plastic plug (if it is used).
3. To establish a new lock ring in a flute on the power shaft end.
4. To combine Slots the hinge and a power shaft and to establish the hinge on a power shaft before fixing by its lock ring.
5. To fill the hinge with greasing and to establish a protective cover in a hinge flute.
6. To fix a protective cover collars, using a hook and flat-nose pliers.
7. To bend the acting end of a collar and to cut off its superfluous part.
8. To curtail the collar end near brackets.
9. To press bracket to a collar.
10. To raise the internal end of a protective cover for alignment of pressure of air under a cover, then to fix a collar.
11. To check up smoothness of turn of the SHRUS and to establish a power shaft on the car.

THE INTERNAL HINGE

PERFORMANCE ORDER
1. To remove a power shaft from the car.
Models with the engine of 1,4 litres
2. To fix a power shaft in a vice with soft sponges and to remove collars of fastening of a cover of the internal hinge.
3. After clearing of a protective cover of the hinge to extend an external part of the hinge from a cover, to remove a spring and a head of axial pressure from the shaft end. To remove a round ring from an outer side of an external part of the hinge.
4. To turn away a protective cover back and to remove greasing from the hinge. If hinge rollers are not fixed by lock rings, to fix their sticky tape.
5. Using a paint or a hammer and a core, to put combination labels on the hinge and a power shaft. To remove a lock ring of fastening of the hinge to a power shaft.
6. Using a stripper, to remove the hinge from a power shaft. Stripper captures to have on a back part of the hinge.
7. To remove a protective cover from a power shaft, shifting it on a shaft.
8. Using corresponding solvent to clear the SHRUS and to dry up it, thus not to erase a combination label. To examine the hinge.
9. To check up hinge details on deterioration. Basic rollers should rotate smoothly and in regular intervals.
10. To roll up Slots on the end of a power shaft a sticky tape and to pull a new protective cover over a power shaft.
11. To remove a sticky tape from the power shaft end, to combine earlier made labels and using a hammer and soft выколотку, to establish on a shaft an internal part of the hinge.
12. To fix an internal part of the hinge on a shaft a lock ring, having provided a correct arrangement of a lock ring in a power shaft flute.
13. To grease a working part of the internal hinge. To establish a protective cover on an internal part of the hinge.
14. To establish a round ring, a spring and a head of axial pressure upon an external part of the internal hinge.
15. To establish an external part of the internal hinge and to arrange a head of axial pressure against the power shaft end. To pull an external part of the internal hinge over a shaft, compressing a spring, and to arrange it in a protective cover.
16. To raise internal edge of a protective cover for alignment of pressure of air under a cover with atmospheric pressure. To fix a protective cover the big collar.
17. To check up smoothness of turn of the SHRUS and to establish a power shaft on the car.
Other models
18. To remove a power shaft.
19. To fix a power shaft in a vice with soft sponges and to remove collars of fastening of a cover of the internal hinge.
20. After clearing of a protective cover of the hinge to extend an external part of the hinge from a cover and to remove a spring and a head of axial pressure from the shaft end. To remove a round ring from an outer side of an external part of the hinge.
21. To turn away a protective cover back and to remove greasing from the hinge. If hinge rollers are not fixed by lock rings, to fix their sticky tape.
22. Using a paint or a hammer and a core, to put combination labels on the hinge and a power shaft. To remove a lock ring of fastening of the hinge to a power shaft.
23. Using a stripper, to remove the hinge from a power shaft. Stripper captures to have on a back part of the hinge.
24. To wind Slots on the end of a power shaft with a sticky tape and to remove a rubber protective cover and the plastic plug from a shaft.
25. To remove collars of fastening of a protective cover (drawing at the left) and to remove protective cover, shifting it on a shaft (drawing on the right).
26. To take the plastic plug from a cover.
27. Using solvent, to clear the hinge and to dry it. To check up hinge details on deterioration. Basic rollers should rotate smoothly and in regular intervals.
28. If at check of the internal hinge defects it is necessary to replace a power shaft entirely are found out.
29. To grease a working part of the internal hinge.
30. Using an emery paper, to clear a power shaft of a rust and sharp edges which can damage a protective cover at its installation. To pull over a shaft a protective cover of the internal hinge, to establish the plastic plug in dredging on a shaft, and to place the internal end of a protective cover on the plug.
31. To establish the internal hinge on a power shaft and to fix a protective cover in hinge flutes. To raise internal edge of a protective cover for alignment of pressure of air under a cover with atmospheric pressure. To fix a protective cover collars. To establish the external hinge on a power shaft.
32. To check up smoothness of turn of the SHRUS and to establish a power shaft on the car.